Engineering Insights
Quick solutions to common AI and engineering challenges
Showing 9 of 9 posts
Accurate PRV Sizing Prevents Production Shutdowns
Issue: Relief valve undersizing causes frequent trips and production losses
Compressor Optimization: 5% Efficiency Gain in Two Weeks
Issue: Compressors run inefficiently but operators lack time for detailed optimization
Predict Compressor Failures Weeks Before They Happen
Issue: Unexpected compressor failures cause unplanned shutdowns costing millions
Detect Heat Exchanger Fouling Before It Impacts Production
Issue: Undetected fouling reduces heat transfer efficiency and increases energy costs
Real-Time Process Dashboards: From Data Chaos to Actionable Insights
Issue: Engineers spend hours extracting and analyzing scattered process data
Catch Process Upsets 30 Minutes Before Operators Notice
Issue: Process deviations escalate into trips before control room identifies the issue
Optimize Three-Phase Separator Control to Prevent Carryover
Issue: Poor level control causes liquid carryover to gas systems and water in oil
Bridge the Gap: Integrating Legacy SCADA with Modern Analytics
Issue: Critical process data trapped in isolated SCADA systems
De-Risk Process Changes with Two-Week Pilot Tests
Issue: Fear of unproven modifications prevents process improvements