Engineering Insights

Quick solutions to common AI and engineering challenges

Showing 9 of 9 posts

Technical EngineeringJan 28, 2025

Accurate PRV Sizing Prevents Production Shutdowns

Issue: Relief valve undersizing causes frequent trips and production losses

#Process Safety #Relief Systems #PSV
Read solution →1 min
Rapid PrototypingJan 27, 2025

Compressor Optimization: 5% Efficiency Gain in Two Weeks

Issue: Compressors run inefficiently but operators lack time for detailed optimization

#Compression #Optimization #Quick Wins
Read solution →1 min
Ai EngineeringJan 26, 2025

Predict Compressor Failures Weeks Before They Happen

Issue: Unexpected compressor failures cause unplanned shutdowns costing millions

#Predictive Maintenance #Machine Learning #Rotating Equipment
Read solution →1 min
Technical EngineeringJan 25, 2025

Detect Heat Exchanger Fouling Before It Impacts Production

Issue: Undetected fouling reduces heat transfer efficiency and increases energy costs

#Heat Transfer #Process Optimization #Fouling
Read solution →1 min
Software SolutionsJan 24, 2025

Real-Time Process Dashboards: From Data Chaos to Actionable Insights

Issue: Engineers spend hours extracting and analyzing scattered process data

#Dashboards #Visualization #Process Data
Read solution →1 min
Ai EngineeringJan 23, 2025

Catch Process Upsets 30 Minutes Before Operators Notice

Issue: Process deviations escalate into trips before control room identifies the issue

#Anomaly Detection #Process Monitoring #AI
Read solution →1 min
Technical EngineeringJan 22, 2025

Optimize Three-Phase Separator Control to Prevent Carryover

Issue: Poor level control causes liquid carryover to gas systems and water in oil

#Separation #Process Control #PID Tuning
Read solution →1 min
Software SolutionsJan 21, 2025

Bridge the Gap: Integrating Legacy SCADA with Modern Analytics

Issue: Critical process data trapped in isolated SCADA systems

#SCADA #Data Integration #Historians
Read solution →1 min
Rapid PrototypingJan 20, 2025

De-Risk Process Changes with Two-Week Pilot Tests

Issue: Fear of unproven modifications prevents process improvements

#Process Improvement #Pilot Testing #Risk Management
Read solution →1 min